Lubrication in sheet metal rolling
Computation of the film-thickness between the work rolls and the sheet
reduction factor
0.99
0.95
0.9
0.85
0.8
0.75
t
1
=
mm
R=
m
V=
m/s
η
0
=
Pa·s
α=
1/GPa
p
e
=
MPa
angle of entry
mrad
length contact zone
mm
viscosity ratio η/η
0
-
vertical load at the mill per unit length
kN/m
film-thickness h
c
µm
Symbols
R
Half diameter of the rolling mill D=2R
[m]
t
1
sheet thickness entry zone
[m]
V
sheet velocity entry zone
[m/s]
η
viscosity
[Pa·s]
α
viscosity pressure-coefficient
[ - ]
p
e
extrusion pressure
[MPa]
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